Enval’s Recycling Breakthrough: Revolutionising Plastics

Introduction:

Enval, originating from the Department for Chemical Engineering at Cambridge University over 15 years ago, stands at the forefront of recycling innovation. Founded by CEO Dr Carlos Ludlow, Enval initially focused on recovering valuable aluminium from multi-layer plastic laminates. Today we have joined forces with Greenback Recycling Technologies, combining state-of-the-art technology with comprehensive project management and its traceability platform to address the growing plastic waste problem.

Enval’s Innovative Recycling Process:

At the core of Enval’s operation is a unique, patented process designed for recycling flexible plastic waste. This process comprises:

• Transforming plastic waste into pyrolysis oil and gas using a proprietary process.
• Reclaiming ALU from multi-layer packaging (where present)
• Utilising the non-condensable gas to fuel the pyrolysis process, enhancing energy efficiency and sustainability.

Efficiency and Sustainability:

Enval’s process significantly reduces greenhouse gas emissions, producing 1kg of aluminium ingot by emitting only 3.68 kgCO2e – about a third compared to primary aluminium ingot production. Moreover, flexible packaging, central to our recycling focus, requires 50% less energy and 60% less plastic than rigid alternatives. The sustainability of Enval’s method is evident in our reduced carbon footprint, landfill waste reduction, and facilitation of a circular economy.

Real-World Impact: Case Studies:

Enval’s technology is making tangible impacts globally. A notable example is our first commercial-scale plant in Mexico in Collaboration with Greenback Recycling Technologies and Nestle Mexico, which processes over 300 metric tons of flexible plastic annually that would otherwise end up in landfills, or worse, in our forests and oceans. This recycling initiative transforms waste into valuable commodities and demonstrates the practical benefits of Enval’s technology.

Enhancing Credibility with eco₂Veritas^TM Platform:

A significant aspect of Enval and Greenback’s collaboration is integrating the eco₂Veritas^TM platform. This cutting-edge platform is crucial in ensuring transparency and accountability throughout the recycling process. eco₂Veritas^TM offers certification at each stage, from collection to the end of the process, ensuring that all environmental promises are substantiated with verified data. This not only strengthens the trust in the recycling process but also provides a measurable impact on sustainability efforts. By tracking and storing all data, eco2Veritas^TM certifies the entire lifecycle of the recycling process, offering an unparalleled level of assurance in the journey towards sustainable recycling.

Conclusion:

Enval’s decentralised approach is revolutionising recycling. By deploying machines directly where waste accumulates, Enval efficiently transforms low-value resources into valuable commodities, reducing the carbon footprint and paving the way for a more sustainable future in waste management. A crucial element of Enval’s recycling process is the transformation of plastic waste into valuable commodities. The pyrolysis oil obtained is not merely used as fuel; it serves as a critical feedstock for petrochemical companies. This feedstock is instrumental in producing new plastics, particularly those suitable for food-grade applications. Additionally, when aluminium is recovered, it is repurposed for new aluminium applications, including, also, food-grade packaging. This ensures a complete, sustainable cycle, turning waste into high-quality, reusable materials.

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